It was only outside for a few days but it was good to get a drive in it again. The MOT ran out on Thursday so it was back in my parents garage again for more rust removal. As I said earlier in the thread I had originally planned to just sort the two holes in the floor as advised in the previous MOT and then re underseal it, but I've decided to repair the base unit thoroughly as it's worth doing properly.
With that in mind I removed the rear wings, boot lid and decker panel to get access to the fuel filler area and boot floor.
Here's a shot of the freshly painted N/S rear wheel arch after 95miles of Peak District driving. It will all clean off of course, but I'm surprised at how quickly the dirt has built up.
Panels off and a bit of digging and scraping with a chisel left this little lot.
It extends up behind the rear screen seal so that will have to come out for the repair. That lot was covered with aluminium mesh and under seal.
Note the mysterious hole to the right of the picture - I asked about this in another thread, but we never really got to the bottom of why it's there - anyone got anymore ideas? It's almost certainly played a part in this though....
When I got the car the boot was full of water and the horse hair mat soaked was through. Water is dripping through from the decker panel are and draining into the boot. There are narrow rusty trails that all lead back up to that area.
Rover boot floors made by PG Tips!
I started on the right hand side repairing the smaller pitted holes which can be blobbed up with weld as the surrounding steel is still thick enough, but the larger areas need cutting out.
I wanted to get a bit more done, but F1 qualifying was about to start so I finished for the day.