rockdemon said:I'm going to have to get a few more hole saws. Are there differing qualities? The one i got was a silverline and cost a couple of quid, but i'll spend more if it makes this more likely to work...
I use Starratt, but they have to be used with an arbor, which should have a centre drill, but you should be able to use just the holesaw on the arbor. You'll just have to have a look to see if they do them that small, all the ones I have are larger (1"+) sizes.