Faced with this is the best thing to go through some cool and heat cycles and then dril out small to big and hope it moves without touching the screw thread?
Have you got a dremel or small air cut off tool Rich? Failing that a junior hacksaw would do.
You could try cutting a slot for a screwdriver before you explore drilling or welding.
Or is it not proud of the hole?
Jim
I've found the best way is to drill it out using the hole as a guide in several stages until you are almost up to the thread and then run a tap down it to clean out the remainder.
I think that's a good call Rich. I personally would not drill into a brake caliper, but that's just me. Chances are you'd only end up spending a lot of time and effort knackering the hole and have to buy a new one anyway.
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